We use Edge Filtration technique in fabricating our Micropure Disc Filtration Systems used for purification function in machine tool applications. This technology was initially used to clean transformer oil, by the industry. However, advancements in paper technology with additives to strengthen the disc life enabled the industry to expand its usage to machine tools.

 

The system is further up gradated by using dry compressed air to backwash paper disc. The Disc Filtration System manufactured by us can easily work for 6000-8000 hours and is also economical and user friendly The working of the filtration system shows how concentrated sludge from machine tool coolant is collected and disposed off. It is very effective for high purity of micron particulate filtration and can be used for oils such as Neat cutting oil, Honing oil, Kerosene, Diesel, EDM oil. Owing to the high efficiency and usage of cutting edge technology, these are used in the following application areas:

 

• Suitable for Honing Oil, Kerosene, EDM Oil, Oil for Super finishing & Burnishing
• Machines
• Dedicated Systems for Single Machine
• Centralized plants
• Retrofitting to existing systems
• Manual, Semi Automatic / Automatic Operations.
• 'Micropure' Disc Filtration System

 

In addition to the above, the system can also be used in Carbide & HSS Grinding Bio – Diesel owing to its effectiveness for high purity of 3-5 micron particulate filtration.

The technology of Sand filtration that was used in ancient time got revived in the second half of the 20th century, and started to be used all over the world with under drain system to match high flow rates. Later, 'special shape & sized minerals' with high specific gravity were discovered to help the system, to be used for precision machine tools such as 'Wire Cut EDM Machine' and carbide grinding machines up to 10-15 micron filtration capacity.

We specialize in manufacturing backwash filtration system that is used in precision machine tools such as 'Wire Cut EDM Machine', carbide grinding machines up to 10-15 micron filtration capability. We have installed number of such systems for EDM wire cut and grinding machines. These are completely back washable and eliminate the recurring cost of filtration media.

Our filtration system is highly effective owing to the following features:

• High performance: Filtration down to 10 micron particle size, and particle concentration of maximum 25 ppm (25 mg/litre)
• Filtration flow rate: High, compared to cartridge filters
• No consumable costs: Totally back-washable
• Eco-friendly: No disposable chocked paper filter
• Long life: At least 15000 working hours life of specially engineered minerals

Owing to their high performance and eco friendliness, these are applicable in the following areas:

• Suitable for emulsified Coolants, Synthetic Coolants, Alkaline Solutions
• Dedicated Systems for Single Machine
• Centralized plants for number of Machines
• Retrofitted configuration to existing filtration system
• Manual Operations, Semi Automatic, Fully Automatic Operations

We are a reputed manufacturer of Backwashabale Candle Filter Polymicron that is used in our quality filtration systems. Polymicron Filtration is an extended design marvel of Micropure Filter System. The Polymicron filters use Polyester Filter Discs, in place of resin impregnated paper filter discs. The benefit is that it enables Polymicron filters to have high flow rates, even for viscous oils up to 25-30 cst. The main advantage of installing our Polymicron filter is its suitability for water and water based emulsified coolants. Owing to these properties, it is considered as a versatile filter for wide application areas. Our Backwashabale Candle Filter Polymicron is known for the following features:

 

• Fully automatic systems
• Backwashable Candle Discs made from Polyester filter paper
• Minimum Disc Life of 8000 hours
• Filtration efficiency of 3-5 micron particle size
• Compact in size, can be installed within the area of dirty liquid tank
• Crystal clear DM water or oil (as the case may be) will be drained to dirty liquid tank from sludge tank, using washable 50 micron SS mesh
• Dry sludge to be removed from sludge tank once in 3 days
• Timer / pressure switch based backwashing of filter with prior signal to the machine operator

 

These find application in the following application areas:

 

• Wire cut EDM - DM Water
• EDM - EDM Oil
• Honing Machine - Honing Oil
• Grinding Machines
• Emulsified Coolant
• Neat Cut Oil
• St. Cut Oil
• Super Finishing Machines - MTO
• Thread Rolling Machines - Oil
• Flute Grinding Machines - Oil

Our backwash filtration system is used for precision machine tools such as 'Wire cut EDM Machine', carbide grinding machines, etc. upto 10-15 micron filtration capability. We have installed number of such systems for EDM wire cut, grinding machines and are completely back washable without recurring cost of filtration media.

We manufacture disc filtration system which can easily work for 6000-8000 hours and is also economical and user friendly. The system is very effective for high purity of micron particulate filtration and can be used for oils such as Neat cutting oil, Honing oil, Kerosene, Diesel, EDM oil, etc.

The high flow filter system made by us uses polymicron filters in place of resin impregnated paper filter discs. This enables Polymicron filters to have High Flow Rates, even for viscous oils upto 25-30 cst. Major advantage of polymicron filter is its suitability for water and water based emulsified coolants, thereby making it a versatile filter for wide variety of applications. The back flushing cycle takes normally 30 sec.- 90 sec. depending upon vessel volume and no. of paper disc candles.

Salient Features:

• Fully automatic systems.
• Backwashable Candle Discs made from Polyester filter paper.
• Minimum Disc Life of 8000 hours.
• Filtration efficiency of 3-5 micron particle size.
• Compact in size, can be installed within the area of dirty liquid tank.
• Crystal clear DM water or oil (as the case may be) will be drained to dirty liquid tank from sludge tank, using washable 50 micron ss mesh.
• Dry sludge to be removed from sludge tank once in 3 days.
• Timer / pressure switch based backwashing of filter with prior signal to the machine operator.

 
Applications:
 

• Wire cut EDM - DM Water
• EDM - EDM Oil
• Honing Machine - Honing Oil
• Grinding Machines:
• Emulsified Coolant
• Neat Cut Oil
• St. Cut Oil
• Super Finishing Machines - MTO
• Thread Rolling Machines - Oil
• Flute Grinding Machines - Oil